Startup Business Ideas-Recycled Polyester Fiber from used PET Bottles. Manufacturing of Fiber by Recycling Plastic Bottles.

Recycling of plastic bottles leads to reuse of those plastic material. Recycled plastic materials are converted into some same or lower quality of plastic bottles. As such, it lessens the amount of plastic waste that goes into landfills. Such a process leaves a positive impact on the environment, thereby driving the growth of the global plastic bottle recycling market. The bottles thus recycled could now be utilized for the making of various low-grade products. Plastic bottles are hydrolyzed to monomeric form so as to convert plastic bottles into food-grade plastic. It is then made to pass through the process of re-polymerization and purification before it is put to use again. The global plastic bottle recycling market is gaining rapid pace and is estimated to expand at a steady rate over the period of assessment.

Related Projects:- Plastics, Polymers and Resins, Polypropylene (PP), Polystyrene (PS), Acrylonitrile butadiene styrene (ABS), Polyethylene terephthalate (PET), Polyester

Application

Finished product finds application in spinning of yarn, stuffing of toys and other life style products like pillows, quilts, mattresses and furniture, non-woven carpets and fabrics, automotive non-woven roofing insulation, medical & packaging textile, geo textile, fur fabrics and other technical textiles

Uses of Polyester Fibers:

Clothing: blouses, shirts, children’s wear, dresses, neck ties, lining, lingerie and underwear, permanent press garments, slacks, suits.

Home furnishings: carpets, curtains, bed sheets and pillow covers.

Technical textiles: floor coverings, V-belts, ropes and nets, tire cord.

Polyester is a category of polymers that contain the ester functional group in every repeat unit of their main chain. As a specific material, it most commonly refers to a type called polyethylene terephthalate (PET). Polyesters include naturally occurring chemicals, such as in the cutting of plant cuticles, as well as synthetics such as polybutyrate. Natural polyesters and a few synthetic ones are biodegradable, but most synthetic polyesters are not. The material is used extensively in clothing.

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Polyester fibers are sometimes spun together with natural fibers to produce a cloth with blended properties. Cotton-polyester blends can be strong, wrinkle- and tear-resistant, and reduce shrinking. Synthetic fibers using polyester have high water, wind and environmental resistance compared to plant-derived fibers. They are less fire-resistant and can melt when ignited.

Market Outlook

Recycling of plastic bottles increases the reuse of plastic material. This recycling helps to reduce the land pollution taking place which is done eventually by converting them into lower or same grade plastic bottles. These recycled bottles are used for numerous applications depending on their material content. Most plastics are semi-permeable and absorb particles of food or beverage contained. Removal of wastage from these bottles is a very tedious task, which needs to be done carefully as any surplus heating may damage the plastic composition. Most recycled plastics are mainly used for making low-grade products. In order to convert plastic bottles into bio degradable plastic, the bottles are hydrolyzed to monomeric form and finally passed through distillation and re-polymerization processes. This process ends into where the bottle is transformed into a food grade plastic.

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PET bottle recycling refers to the process of plastic waste recovery and further processing to turn them into useful products. PET bottle recycling generally encompasses the procedures of waste collection, sorting, shredding, and molding. CAGR of 5.28% in the global PET bottle recycling market over the forecast period of 2018-2023.  The global PET bottle recycling market was valued at USD 4,381.3 MN in 2017 and is due to reach USD 5,933.6 MN by the end of 2023.

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The basic raw material for plastics being petroleum and natural gas, depleting supplies of petroleum makes it economically viable to recycle plastics than produce them from scratch. This coupled with the rising level of awareness about the impact of plastic disposal on the environment foster the growth of the global PET bottle recycling market. Most plastics find their way into landfills where they are incinerated and contribute largely to air as well as land pollution. Realization of the adverse effects of plastics on the environment has evoked a high level of participation of the governments in multiple countries to address the issue which is a key growth influencer of the global PET bottle recycling market. PET bottle find large-scale application in industries such as packaging, consumer products, and beverages. The high strength-to-weight ratio, super flexibility, and high resistance to chemical and physical degradation make them desirable across these industries which augur the growth of the global PET bottle recycling market.

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Manufacturers prefer PET over other plastic packaging products, as it has a minimum loss of raw material during the manufacturing process when compared to other plastic products. Its recyclability and the feature to add multiple colors and designs augment it to become a preferred choice. Refillable products have emerged with the rising consumer awareness for the environment and have acted in creating demand for the product.​

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PET and HDPE are the main polymers used for beverages in the United States. Where, HDPE's main market is in large volume juices, milk, and water, PET is dominant in most medium and small volume beverage markets. Bottled water is presently the second major beverage type, by volume, in the United States, trailing behind carbonated soft drinks. However, there are environmental concerns growing around in several of the states in the United States regarding the use of plastic bottles and containers. For example, San Francisco has introduced a ban on the sale of single-use plastic water bottles on city-owned property, and by 2018 the city wants to ban even food and other products associated with plastics.

Related Books:- Plastics And Polymers, Polyester Fibers, Pet & Preform, Medical, Expanded Plastics, Polyurethane, Polyamide, Polyester Fibers

Growing awareness to curb the pollution caused by plastic disposal and the environmental benefits such as energy savings are the factors driving the growth of the recycled plastics market.

The market is witnessing growth due to a growing preference for recycled plastics over virgin plastics as a result of severe pollution caused by the disposal of used plastics in oceans and the scarcity of landfill areas in many countries. Factors such as increasing use of recycled plastics in many new applications in the packaging, automotive and the electrical & electronics industry and many favorable initiatives promoting the use of recycled plastics worldwide offer lucrative opportunities for the growth of the recycled plastics market. Higher cost of recycled plastics. Stringent competition with virgin plastics in terms of performance is a major factor restraining the growth of the market. The ban on import of certain waste plastic scraps to China and irregular collection of the waste plastics for its reprocessing are some of the factors challenging the growth of the global recycled plastics market globally.

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The growing consumer demand for beverages, personal care products, and dairy products has increased the use of plastic bottles across the world. This is resulting in a significant increase in the production of plastic waste. With the growing demand for recycled plastic products, vendors are adopting bottle-to-bottle recycling to produce new plastic bottles from recovered materials. Similarly, recycled plastic from bottles is used to produce low-grade products such as carpets, coatings, insulation material, and high-quality merchandise. Such developments are fueling the growth of the global recycling market for plastic bottle industry.

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Growing textile industry in the developing countries

The global exponential population growth has led to an increased demand from the textile and the packaging industries which is the largest end use industry of recycled plastics. Owing to an explosive growth of population in the region, the packaging and the textile industry of APAC is increasing with China being a dominating market since the 1980.   The major factors leading to this are: because of the development of economy, which has increased the purchasing power of consumers, thereby propelling the per-capita consumption of goods, including textiles. This industry significantly contributes to the overall GDP of the region and plays an important role in creating employment opportunities. China is the largest producer and exporter of textiles and clothing because of its low production costs. Singapore is also a hub for the textiles industries in the region. Vietnam’s garment and textiles industries are estimated to register an annual growth rate of 25–30%. The apparel industry of Indonesia contributes significantly to the textiles industry in APAC. Thus, the growing textiles industry in the region is expected to drive the recycled plastics market.

Related Project:- Recycled PET Polyester Fiber Manufacturing from used PET Bottles

Key Players:-

v  A G L Polyfil Pvt. Ltd.

v  Appollo Fibres Ltd.

v  Arora Fibres Ltd.

v  B L S Ecotech Ltd.

v  Bombay Dyeing & Mfg. Co. Ltd.

v  Futura Industries Ltd.

v  Futura Polyesters Ltd.

v  Ganesha Ecosphere Ltd.

v  India Polyfibres Ltd.

v  Indo Rama Synthetics (India) Ltd.

v  J C T Fibres Ltd

v  Orissa Polyfibres Ltd.

v  Orissa Synthetics Ltd.

v  Rishraj Filaments Ltd.

v  Suncity Synthetics Ltd.

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